什么是喷砂处理？（中英文）

钢丝喷砂是一种机械表面处理技术，旨在去除金属表面的腐蚀物，锈迹，氧化皮和其他污染物。与依赖砂粒或砂砾等磨料的传统方法不同，钢丝喷砂采用独特的高速旋转柔性钢丝刷进行作业。

Bristle Blasting is a mechanical surface preparation technique designed to remove corrosion, rust, mill scale and other contaminants from metal surfaces. Unlike traditional methods that rely on abrasive materials such as sand or grit, Bristle Blasting uses a unique approach using rapidly rotating, flexible wire brushes.

喷砂处理

BRISTLE BLASTING

在涂装或涂层应用的表面处理方面，传统的喷砂和化学清洗方法长期以来都是主流。然而，近年来，Bristle Blaster®喷砂处理技术因其高效性和环保特性而广受欢迎。本文将深入探讨 Bristle Blaster®的原理、工作方式以及它为何能彻底改变表面处理领域。

When it comes to surface preparation for painting or coating applications, traditional methods such as sandblasting and chemical cleaning have long been the norm. However, in recent years, the revolutionary technique of the Bristle Blaster® has gained popularity for its effectiveness and environmentally friendly features. In this article, we will take a closer look at what Bristle Blasting is, how it works, and why it has become a game-changer in the world of surface preparation.

喷砂处理的工作原理是什么？

HOW DOES BRISTLE BLASTING WORK

该工艺使用配备旋转刷头的Bristle Blaster®喷砂机。Bristle Blaster®的刷头设计用于以动能冲击待处理表面，其效果与使用喷砂介质的标准工艺相当。当与待处理表面接触时，刷头会机械地去除基材上的锈迹，氧化皮和其他不需要的物质。

The process involves the use of the Bristle Blaster® equipped with rotating brush tips. The brush tips of the Bristle Blaster® are designed to strike the affected surface with kinetic energy, which is equivalent to standard processes that use grit-blasting media. When in contact with the surface to be treated, the brushes mechanically remove rust, scale and other unwanted materials from the substrate.

喷砂处理的优点：

BENEFITS OF BRISTLE BLASTING:

• 环保：喷砂处理产生的废料极少，与经常产生有害粉尘和碎屑的传统方法相比，是一种更加环保的选择。

• 改善表面轮廓：由于刷子的柔韧性，Bristle Blaster®能够适应不规则表面，提供一致且更佳的表面轮廓，从而提高涂层的附着力。

• 经济高效：喷砂处理能够减少停机时间和废料处理，从而节省时间和成本，因此具有很高的经济效益。

• 最大限度减少表面损伤：与有时会损伤基材的磨料喷砂方法不同，喷砂处理对表面更加温和，能够延长材料的使用寿命。

• 用途广泛：喷砂处理可应用于多种材料，包括钢、铝和混凝土，使其成为各行各业的理想选择。

• Environmentally friendly: Bristle Blasting generates minimal waste, making it an environmentally friendly option compared to traditional methods that often produce harmful dust and debris. 

• Improved Surface Profile: Because of the flexibility of the brushes, the Bristle Blaster® is able to adapt to irregular surfaces, providing a consistent and improved surface profile for better adhesion of coatings. 

• Cost Effective: Bristle Blasting is cost effective due to reduced downtime and less waste disposal, ultimately saving both time and money. 

• Minimal Surface Damage: Unlike abrasive blasting methods that can sometimes damage the substrate, Bristle Blasting is gentler on the surface, extending the life of the material. 

• Versatility: Bristle Blasting can be applied to a wide range of materials, including steel, aluminum and concrete, making it a versatile option for various industries.

以下是十种喷砂类型介绍

The following is an introduction to 10 types of abrasive blasting.

• 刷毛喷砂

MontiPower的Bristle Blaster® 和 MBX® 是表面处理领域的新发展成果。凭借其专利刷毛的特殊技术，这些电动工具是现有喷砂设备的理想替代品。

使用 MontiPower 的 Bristle Blaster® 和 MBX®，对于小面积和难以触及的区域，使用各种散装磨料进行喷砂处理将成为过去。这些工具易于使用，与传统喷砂不同，它们完全安全且非常有效。它们不仅可以清洁表面，还可以进行表面处理。

电动工具的刷毛通过冲击在表面上形成轮廓，其效果与喷砂后的表面轮廓类似。因此，MontiPower工具是喷砂的理想替代方案。

• BRISTLE BLASTING

The Bristle Blaster® and MBX® from MontiPower are the new developments in the field of surface preparation. Due to the specially developed technology with patented brushes, the power tools are the perfect alternatives for the existing blasting equipment.

With the use of the Bristle Blaster® and MBX® from MontiPower, blasting with different types of loose abrasives is a thing of the past for smaller areas and difficult to access areas. The tools are easy to use, are – unlike blasting – completely safe and very effective. Not only in cleaning surfaces, but also in processing them.

With their impact, the brushes of the power tools create a profile on the surface that can be compared to the surface profile that is created after blasting. In this way, MontiPower tools are the ideal alternative to sandblasting.

• 珠状喷砂

珠状喷砂已成为一种日益流行的表面处理方法。它是一种有效去除各种材料表面污垢和氧化物的有效方法。

有多种表面处理技术可供选择。磨料喷砂是最为人熟知的表面处理方式。这种方法常用于去除涂层、氧化皮、油漆和其他污垢。在大多数情况下，磨料喷砂是将空气和磨料以强大的力量作用于表面，从而去除物体表面的材料。喷砂介质种类繁多。一些使用不同介质的喷砂技术示例包括：喷砂，蒸汽喷砂，真空喷砂，轮式喷砂和珠状喷砂。所有这些方法各有优缺点。本文将重点介绍珠状喷砂。

• BEAD BLASTING

Bead blasting has become an increasingly popular method of surface treatment. It is an effective and efficient method for removing dirt and oxidation from different materials.

There are various surface preparation techniques available to use and choose from. Abrasive blasting is the most well-know form of surface preparation. This method is often used for removing coatings, mill scale, paint and other dirt. In most cases, abrasive blasting involves applying air and an abrasive media with great force to the surface. This results in the removal of the material from the object. There are many different types of media to blast with. A few examples of blasting techniques with different media are: sandblasting, vapor blasting, vacuum blasting, wheel blasting and bead blasting. All these options have their own advantages and disadvantages. It this article, we will focus on bead blasting.

• 离心喷砂

离心喷砂是一种表面处理工艺，它利用离心力将磨料高速喷射到金属表面。该工艺常用于去除金属表面的氧化皮、锈蚀和毛刺。此外，它还可用于清洁、粗糙化或纹理化表面，或作为一种喷丸强化工艺。离心喷砂也提供了一种独特的表面蚀刻和去毛刺方法。如果不使用离心喷砂，许多表面处理项目可能需要人工清洁。

• CENTRIFUGAL BLASTING

Centrifugal blasting is a type of surface finishing process where a metal surface is blasted by an abrasive material that is propelled by a centrifugal force. The process sprays the abrasive material onto the surface at a high velocity. This process is commonly used to remove scale, corrosion and burrs from a metal surface. In addition, it can be used to clean, roughen or texturize a surface or as a form of shot peening. Centrifugal blasting also provides a unique way to etch and debur surfaces. Many surface preparation projects may require manual cleaning if centrifugal blasting is not used.

• 干冰喷砂

干冰喷砂，或称二氧化碳喷砂，是一种清洁技术，它利用压缩空气加速固体二氧化碳，并将其聚焦到表面进行清洁。

与其他喷砂清洁方法相比，这种技术非常清洁。它可用于清洁各种表面。它用于清除污垢、油渍、油漆或去除表面上的污染物。干冰喷射不会在废料中积聚污染物，并显著减少需要丢弃的二次废料。

• DRY ICE BLASTING

Dry ice blasting, or CO2 blasting is a technique of cleaning where solid CO2 is accelerated in a pressurized air flow and focused on a surface to clean it.

This technique is a very clean alternative compared to other blast cleaning methods. It can be used to clean surfaces. It is used to get rid of dirt, oil, paint, or strip pollutants from a surface. Dry ice blasting doesn’t cause contaminants to build up in the waste and dramatically lowers the secondary waste that needs to be thrown away.

• 铅笔式喷射

铅笔式喷射是一种使用类似“烧蚀”技术的工艺，使用铅笔状的刷子进行处理。这种喷射方式常用于难以触及的区域，在这些区域不建议或无法使用更强力的喷砂工艺。通过选择合适的材料、尺寸和形状，可以获得干净光滑的表面，并且最大限度地减少变形或裂纹损伤。由于它比强力喷射方法更温和、更精确，因此是修复或喷砂裸金属、砖石、木材、塑料和其他材料的常用选择。

• PENCIL BLASTING

Pencil blasting is a process of using a technique similar to “burning in” with a pencil-shaped brush. This type of blasting is often used as a way to get into areas of difficult access where heavier sandblasting is not recommended or possible. By choosing the correct material, size and shape of the media used in the process, it is possible to achieve clean, smooth finishes with minimal to no warping or crack damage. It is a common choice for the repair or blasting of raw metals, masonry, wood, plastic and other materials, as it is a more gentle and precise process than heavier blasting methods.

• 喷砂

喷砂是指将沙子和空气的混合物在高压下喷射到需要处理或清洁的表面上。由于沙子以高压喷射到表面上，氧化皮、污垢或任何涂层都很容易被去除。此外，沙子会在表面形成结构，便于后续涂覆新的涂层。然而，尽管喷砂具有诸多优点，但也存在许多缺点。例如，喷砂对人体健康非常有害。

• SANDBLASTING

Sandblasting involves blasting a combination of sand and air under high pressure onto the surface that has to be prepared or cleaned. Due to the high force with which the sand is applied to the surface, mill scale, dirt or any coatings are easily removed. Moreover, the sand creates a structure in the surface, which makes it easy to apply a new layer. However, despite its advantages, sandblasting also has a large number of disadvantages. For example, sandblasting is very dangerous to our health.

• 苏打喷砂

苏打喷砂是一种温和的磨料喷砂方式，使用碳酸氢钠颗粒和压缩空气，其效果比喷砂更温和。

苏打喷砂使用压缩空气喷射碳酸氢钠颗粒，其强度远低于传统的磨料喷砂技术，例如喷砂。苏打喷砂是一种更温和的磨料喷砂方式。它用于清洁、剥离和精加工表面，对表面造成的损伤较小，且不会产生有害物质或粉尘。

• SODA BLASTING

Soda blasting is a mild form of abrasive blasting using sodium bicarbonate particles and compressed air, which has a gentler effect than sandblasting.

Soda blasting involves the use of compressed air to blast particles of sodium bicarbonate with a much lower intensity than traditional abrasive blasting techniques, such as sandblasting. Soda blasting is a more gentle form of abrasive blasting. It is used to clean, strip and finish surfaces in which it causes less damage and doesn’t create hazardous substances or dust.

• 钢砂喷砂

钢砂喷砂是一种利用少量压缩空气和钢砂颗粒喷射金属表面的工艺。该工艺可用于清洁、去除旧漆和准备表面，以便后续涂装或进行其他表面处理。由于钢砂喷砂的磨蚀性较小且成本效益高，因此在许多项目中广受欢迎。此外，钢砂喷砂用途广泛，适用于多种不同的表面。该工艺常用于金属、塑料和木材。钢砂喷砂能够快速有效地去除锈迹、旧漆以及其他随着时间推移积聚在表面的污染物，从而改变表面的外观。

• STEEL GRIT BLASTING

Steel grit blasting is a process where metal is blasted with a small amount of compressed air and steel particles. This process can be used to clean, strip, and prepare surfaces before a fresh coat of paint or finish can be applied. The steel grit blasting process is a popular choice for many projects since it is both less abrasive and cost effective. Additionally, steel grit blasting is versatile and can be used on many different surfaces. This process is often used on metals, plastics, and wood. The steel grit blasting process is a quick and effective way to change the look of a surface by removing rust, old paint and any other contaminants that may have collected on the surface over time.

• 真空喷砂

真空喷砂是一种利用真空吸力在喷砂过程中收集物料的磨料喷砂工艺。由于其能够减少空气污染、粉尘和其他空气传播危害，该工艺在许多行业中越来越受欢迎。真空喷砂是一种干式工艺，这意味着在喷砂过程中几乎不使用或完全不使用磨料、清洁剂或水。真空喷砂的工作原理是利用巨大的真空压力在喷砂过程中收集磨料。然后，真空系统过滤、清洁并收集磨料，从而使同一批磨料可以重复用于多个作业。真空喷砂是一种高效且环保的表面清洁、油漆和锈蚀去除以及大多数其他磨料喷砂应用的理想选择。

• VACUUM BLASTING

Vacuum blasting is an abrasive blasting process that uses a vacuum to capture material during the blasting process. This process is gaining popularity in many industries due to its ability to reduce air pollution, dust, and other airborne hazards. Vacuum blasting is a dry process meaning that little or no media, cleaning agents, or water are used in the blasting process. Vacuum blasting works by using large amounts of vacuum pressure to capture the blasting media as the blasting takes place. The vacuum then filters, cleans and collects the blasting media, making it possible to reuse the same media for multiple jobs. Vacuum blasting is an effective and environmentally-friendly option for surface cleaning, paint and rust removal, and most other abrasive blasting applications.

• 湿式喷砂

湿式喷砂是一种用于金属、塑料或其他材料表面处理的工艺。该工艺中，高压磨料浆被输送到待处理表面。这种浆料由磨料（例如氧化铝或碳化硅）、水和清洁剂混合而成（清洁剂有助于保持浆料悬浮，并将磨料碎屑与待处理表面分离）。高压水流与浆料中悬浮的磨料共同作用，对表面进行喷射处理，从而获得优异的表面光洁度，可用于各种表面处理工艺，或作为粉末涂装或其他工艺的准备。湿式喷砂比干式喷砂效率更高，产生的粉尘和碎屑更少，因此非常适合在航空航天或电子等对环境要求较高的领域使用。

• WET BLASTING

Wet blasting is a process used for the surface preparation of metals, plastics, or other materials. During this process, a high-pressure abrasive slurry is delivered to the surface. This slurry is composed of a mix of an abrasive (such as aluminum oxide or silicon carbide), water, and a detergent (which helps keep the slurry suspended and separates the abrasive debris from the surface being treated). The combination of the high-pressure stream and the suspended abrasive in the slurry blasts the surface, providing a superior surface finish that can be used for various finishes or preparation for powder coating or other processes. Wet blasting is a much more efficient process than dry blasting and produces less dust and debris, making it ideal for use in sensitive environments such as aerospace or electronics.

喷砂处理的应用：

APPLICATIONS OF BRISTLE BLASTING:

喷砂处理广泛应用于船舶、石油天然气、建筑和制造等行业，在这些行业中，表面处理对于涂装、喷漆或焊接工艺至关重要。它尤其适用于去除船体、石油平台部件、桥梁和储罐上的腐蚀物。

Bristle Blasting finds applications in industries such as marine, oil and gas, construction and manufacturing, where surface preparation is critical for coatings, painting or welding processes. It is particularly valuable for removing corrosion from ship hulls, oil platform components, bridges and storage tanks.

先进的表面处理技术

ADVANCED SURFACE PREPARATION

总而言之，喷砂是一种先进的表面处理技术，与传统方法相比具有诸多优势。它环保、经济高效且用途广泛，使其成为对表面质量和耐久性要求极高的行业中的宝贵工具。随着技术的不断发展，喷砂作为一种实现最佳表面处理效果的解决方案，其重要性必将日益凸显。

In summary, Bristle Blasting is an advanced surface preparation technique that offers numerous advantages over traditional methods. Its environmentally friendly nature, cost-effectiveness and versatility make it a valuable tool in industries where surface quality and longevity are paramount. As technology continues to evolve, Bristle Blasting is likely to become even more important as a solution for achieving optimal surface preparation results.

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