RÖLTGEN雕刻印章、印刷工具和印刷设备指南(中英文)
雕刻印章和印刷工具是永久性标记和材料精加工不可或缺的辅助工具。它们用于在表面上创建文字、徽标、结构或图案。无论是在工业生产还是在艺术和手工艺中——雕刻印刷印记都赋予材料独特的特性。
Embossing stamps and embossing tools are indispensable aids for permanent labelling and finishing of materials. They are used to create texts, logos, structures or patterns on surfaces. Whether in industrial production or in arts and crafts – embossing stamps give materials a distinctive character.
雕刻印章和印刷机之间的重要区别
Important differences between embossing stamps and embossing machines
手动印章通常是手动或与机器一起使用的工具,并具有固定的文本。还有所谓的字模支架,可与可互换的销钉(钢制字模)一起使用,以调整印刷文字。另一方面,打标头是专为大规模生产而设计的更复杂的系统,例如提供自动序列编号。
Hand stamps are typically tools used manually or with machines and have fixed texts. There are also so-called type holders that can be used with interchangeable pins, the steel types, to adjust the embossed text. Marking heads, on the other hand, are more complex systems designed for mass production and offer automatic serial numbering, for example.
不同类型的手动印章和标记头
Different types of hand stamps and marking heads
手动印章与机器印章
Hand stamps vs. machine stamps
手动印章适合较小、精细的工作,而机器印章可自动处理较大的项目。机器印章通常更精确、更高效,适合大批量生产。
Hand stamps are ideal for smaller, detailed work, while machine stamps process larger projects automatically. Machine stamps are usually more precise and efficient for high-volume production.
工业印刷机
Industrial embossing presses
工业印刷机工作精度高,通常集成到生产线中,以稳定的质量进行大量印刷。例如,它们用于包装和汽车行业。
Industrial embossing presses work with high precision and are often integrated into production lines to emboss high quantities with consistent quality. They are used, for example, in the packaging and automotive industries.
艺术印刷工具
Artistic embossing tools
艺术和设计专用印刷工具可让艺术家在纸张、皮革或织物等材料上压出精细结构或浮雕图案。
Special embossing tools are available for art and design that allow artists to emboss fine structures or relief-like patterns on materials such as paper, leather or fabric.
雕刻印章和印刷机如何工作?
How do embossing stamps and presses work?
印刷工艺详情
The embossing process in detail
在印刷工艺中,材料被固定在雕刻印章和反模具之间,并通过压力变形。这在材料表面形成永久印刷。所需的力通过锤子、印刷机或自动冲压机施加。
During the embossing process, the material is fixed between an embossing stamp and a counter mould and deformed by pressure. This creates a permanent embossing on the surface of the material. The force required for this is applied by means of a hammer, embossing press or automatic punching press.
材料如何影响印刷
How the material influences the embossing
印刷方式因材料而异。较硬的材料(如金属)需要更高的冲压力和专用模具,而较软的材料(如皮革或纸张)则更容易印刷。
The way that material is embossed can vary depending on the material. Harder materials, such as metal, require higher stamping forces and specialised dies, while softer materials, such as leather or paper, can be embossed more easily.
印刷工具和机制的优点
Advantages of embossing tools and mechanisms
精度和可重复性
Precision and repeatability
印刷模具和机制具有高度的可重复性,即使是小的细节也可以精确地印刷多次 - 与手工雕刻相比具有显着优势。
Embossing dies and mechanisms offer a high degree of repeatability, enabling even the smallest details to be precisely embossed multiple times – a significant advantage over manually produced embossing.
功能和美观效果
Functional and aesthetic results
印刷模具不仅用于实际场景,例如给产品贴标签,还用于创造美观效果。印刷赋予材料触感和高品质,通常比简单的印刷效果更好。
Embossing dies are not only used for practical purposes, such as labelling products, but also to create aesthetic effects. The embossing gives the material a tactile, high-quality feel that is often better perceived than a simple print.
雕刻印章的材料及制作
Materials and production of embossing stamps
雕刻印章的金属类型
Types of metal for embossing stamps
雕刻印章的典型材料是硬化工具钢。这些金属坚韧,可以承受高压而不变形。但是,如果雕刻印章用于热冲压,也可以用黄铜制成。由于汽车工程中越来越多地使用高强度钢,粉末冶金钢的使用也越来越多。此外,还有用于 800°C 以上热冲压的特种钢,例如用于火车车轮。
Typical materials for embossing stamps are hardened tool steels. These metals are tough and can withstand high pressures without deforming. However, embossing stamps can also be made of brass if they are used for hot stamping, for example. Since more and more high-strength steels are being used in automotive engineering, powder-metallurgical steels are also being used more and more. In addition, there are special steels for hot stamping at over 800°C, e.g. for railway wheels.
制造技术:雕刻、蚀刻、腐蚀和冷成型
Manufacturing techniques: engraving, etching, eroding and cold forming
雕刻、蚀刻、蚀刻或冷成型等方法用于制作印刷模具。雕刻、蚀刻和腐蚀可以实现非常精细的细节,而冷成型主要用于较大的系列以节省时间和金钱。然而,冷成型也会缩短印章的使用寿命。
Methods such as engraving, eroding, etching or cold forming are used to produce an embossing die. Engraving, eroding and etching allow for very fine details, while cold forming is used primarily for larger series to save time and money. However, cold forming also results in a shorter lifespan for the stamp.
标记工具和标记单元的应用
Applications of marking tools and marking units
包装行业
Packaging industry
标记工具广泛用于包装行业,用于在产品包装上标记有效期和批号。纸板包装上的图形设计也可以通过印刷来增强。
Marking tools are widely used in the packaging industry to mark product packaging with expiry dates and batch numbers. The graphic design on cardboard packaging can also be enhanced by means of embossing.
汽车和机械工程行业
Automotive and mechanical engineering industry
汽车和工程行业经常使用印刷来标记和识别零部件。这可确保序列号或制造信息始终可见。
The automotive and engineering industries frequently use embossing to mark and identify components. This ensures that serial numbers or manufacturing information remains permanently visible.
珠宝和设计
Jewellery and design
在珠宝和设计领域,雕刻用于创造艺术效果。设计师使用雕刻工具将三维纹理应用于各种材料,从而创造出独特的艺术作品。
In the world of jewellery and design, embossing is used to create artistic effects. Designers use embossing tools to apply three-dimensional textures to various materials, thereby creating unique works of art.
选择合适印刷工具的技巧
Tips for choosing the right embossing tool
选择材料时要注意什么
What to look for when choosing a material
材料的选择至关重要:对于硬质材料,硬化钢是最佳选择,而黄铜则是在皮革等较软的材料上进行印刷(冷压或热压)的理想选择。为确保较长的使用寿命,请确保压印工具的材料适合所需的应用。
The choice of material is crucial: for hard materials, hardened steel is optimal, while brass is ideal for embossing (cold or hot) on softer materials such as leather. To ensure a long service life, make sure that the material of the stamp is suitable for the desired application.
重要提示:可定制性和维护要求
Important: Customisability and maintenance requirements
印刷工具的灵活性也很重要。一些工具提供可互换的字符集(例如 A-Z 或 0-9)或可变调整选项(印刷工具上的印刷轮)来更改印刷。此外,工具应易于清洁,因为这可以延长其使用寿命。
The flexibility of an embossing tool is also important. Some tools offer interchangeable character sets (e.g. A-Z or 0-9) or variable adjustment options (embossing wheels on an embossing tool) to change the embossing. In addition, the tool should be easy to clean, as this increases its lifespan.
标记工具的保养和维护
Care and maintenance of marking tools
标记印章或标记工具只有定期保养和清洁才能保持长时间的功能。每次使用后,用软铜刷清除灰尘和材料残留物,注意不要损坏标记表面。定期给活动部件上油也很有用。
A marking stamp or marking tool will only remain functional for a long time if it is regularly maintained and cleaned. Remove dust and material residues after each use with a soft brass brush and take care not to damage the marking surfaces. Regular oiling of moving parts can also be useful.
结论:
Conclusion:
雕刻印章和印刷机是各行各业中不可或缺的工具。它们能够实现精确、高质量和永久的印刷,既满足功能性又满足美观性。从包装行业到汽车行业、珠宝和设计,印刷工具为独特地精炼材料并长期标记提供了无数可能性。
embossing stamps and embossing presses are indispensable tools in a variety of industries. They enable precise, high-quality and permanent embossing that fulfils both functional and aesthetic purposes. From the packaging industry to the automotive industry and jewellery and design – embossing tools offer countless possibilities for uniquely refining materials and marking them for the long term.
常见问题解答:
FAQs:
哪些材料可以印刷?
Which materials can be embossed?
印刷的典型材料是纸张、皮革、织物、塑料和金属。但是,每种材料都需要特定的印刷工具。
Typical materials for embossing are paper, leather, fabrics, plastic and metal. However, each material requires a specific embossing tool.
印刷生产中的蚀刻、腐蚀和雕刻有什么区别?
What is the difference between etching, eroding and engraving in embossing production?
蚀刻时,表面通过化学方法去除;腐蚀时,表面通过电蚀方法去除,从而形成雕刻;而雕刻时,材料通过机械方法去除。
In etching, the surface is removed chemically and in eroding, electrically to create the engraving, while in engraving, the material is removed mechanically.
印刷可以有多深?
How deep can an embossing be?
印刷的深度取决于材料和印刷工具,但通常在 0.1 到 1 毫米之间,特殊用途下可以更深。对于皮革或纸张等软质材料的装饰目的,较浅的深度就足够了,而金属上的工业印刷通常需要更深的雕刻,才能在频繁使用的情况下保持可见。
The depth of the embossing depends on the material and the embossing tool, but is typically between 0.1 and 1 mm and can be even deeper for special applications. For decorative purposes on soft materials such as leather or paper, a shallow depth is sufficient, while industrial embossing on metal often requires a deeper engraving to remain visible even under heavy use.
雕刻印章能用多久?
How long does an embossing stamp last?
雕刻印章的使用寿命取决于其材质、保养方式和使用频率。由硬化钢或黄铜制成的高品质雕刻印章在保养良好的情况下可以使用多年。但是,在硬质材料上使用或使用高压会加速磨损,因此建议定期检查和保养。
The lifespan of an embossing stamp depends on the material it is made of, how it is cared for and how intensively it is used. High-quality embossing stamps made of hardened steel or brass can last for many years with good maintenance. However, use on hard materials or with high pressure can accelerate wear and tear, so regular inspections and care are advisable.
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