2025-2026年编码器技术趋势将如何改变起重机和升降机?(中英文)
距离2026年仅剩几个月,起重机和升降机行业将迎来怎样的发展?
编码器将成为未来一年塑造起重机和升降机行业的关键技术之一。它将通过预测性维护、增强自动化以及与工业物联网 (IIoT) 生态系统的集成,实现更高效、更安全、更智能的运行。这一发展趋势主要由远程功能的扩展以及稳健的磁性编码器和绝对式编码器的应用等关键因素驱动。
最新研究显示,2024年全球工程机械用磁性编码器市场规模达到11.3亿美元。这主要得益于重型机械中先进自动化技术的日益普及。预计在预测期内,该市场将以7.8%的复合年增长率增长,到2033年市场规模预计将达到22.4亿美元。
With 2026 only a couple of months away, what’s in store for the cranes and hoists sector?
Well, one of the major technologies set to shape the cranes and hoists sector in the upcoming year will be encoders. They’ll do this by enabling more efficient, safer, and smarter operations through predictive maintenance, enhanced automation, and integration with IIoT (Industrial Internet of Things) ecosystems. This evolution will be mostly driven by key trends like expanded remote capabilities, and the use of robust magnetic and absolute encoders.
As per latest research, the global market size for magnetic encoders for construction machinery reached USD 1.13 billion in 2024. This showed a significant expansion fueled by the rising integration of advanced automation technologies in heavy machinery. According to projections, the market is to grow at a CAGR of 7.8% in the forecast period, with the value estimated to reach USD 2.24 billion by 2033.
2025-2026年编码器技术趋势:编码器在2026年将发挥哪些关键作用?
Encoder Technology Trends 2025-26: What Key Roles will Encoders Play in 2026?
促进数据驱动的预测性维护
Facilitating Data-Driven Predictive Maintenance
到2026年,具备工业物联网(IIoT)功能的编码器将主导起重机和升降机领域。
那么,这些具备工业物联网功能的智能编码器在2026年将扮演怎样的角色呢?
它们将收集起重机和升降机的实时性能数据,包括设备健康状况、运行速度和负载重量。这些数据随后将被发送到云平台进行人工智能驱动的分析。这有助于检测潜在问题、预测维护需求,并在故障发生之前防止计划外停机。
In 2026, there’ll be encoders that are IIoT-enabled, dominating the cranes and hoists domain.
So, what role will these IIoT-enabled or smart encoders play in 2026?
They’ll collect real-time data on the performance of cranes and hoists, including equipment health, travel speed, and load weight. This data will then be sent to cloud platforms for AI-driven analysis. This can detect potential problems, predict maintenance needs, and prevent unscheduled downtime before any failures occur.
提升精度和安全性
Increasing Precision and Safety
那么,到2026年,编码器究竟将如何提升起重机和提升机的安全性和性能呢?
例如,绝对式编码器即使在断电后也能提供小车或提升机的精确位置信息。这种可靠的反馈将降低事故风险。
此外,高分辨率磁性编码器将成为防碰撞系统的重要组成部分。该系统利用摄像头和传感器来防止起重机撞到障碍物或相互碰撞。
So, in 2026, how exactly will encoders enhance the safety and performance of cranes and hoists?
Well, absolute encoders, for example, will provide the precise position of a trolley or hoist, even after a power loss. This reliable feedback will reduce the risk of accidents.
Additionally, high-resolution magnetic encoders will be an essential part of anti-collision systems, which use cameras and sensors to prevent cranes from impacting obstacles or each other.
驱动更自主、更智能的运营
Driving More Autonomous, Smarter Operations
作为2025-2026年编码器技术发展的关键趋势之一,编码器将助力起重机和升降机实现更先进的自动化。通过提供关于方向、速度和位置的高精度反馈,编码器能够实现更快、更平稳、更精准的负载搬运。未来一年,防摇摆控制等功能也将逐渐成为标配。该功能利用编码器防止负载摆动,从而提升安全性和运营效率。
现场测试表明,防摇摆控制可将生产效率提高25%至50%。此外,它还能降低操作员的疲劳程度,并减少对操作员的大量培训需求。
As one of the key encoder technology trends 2025-26, encoders are set to enable advanced automation in cranes and hoists. They’ll enable faster, smoother, and more precise load handling by providing highly accurate feedback on orientation, speed, and position. The upcoming year will also see features like anti-sway control becoming more standard. This feature leverages encoders for preventing loads from swinging, enhancing safety and operational efficiency.
Field tests have shown that sway control boosts productivity by 25% to 50%. It also lowers operator fatigue and the necessity for extensive operator training.
提升严苛环境下的耐用性
Improving Durability in Harsh Environments
起重机经常在极端条件下运行,例如矿山、钢铁厂以及尘土飞扬的建筑工地。
那么,现代编码器将如何应对严苛的工业环境呢?
到2026年,坚固可靠的电感式和磁性编码器将广泛应用于这些严苛的环境中。这些编码器即使在受到油污、灰尘等污染物的污染下也能保持精确工作,从而降低维护成本并延长设备寿命。
It’s common for cranes to operate in extreme conditions, from mining facilities and steel mills to dusty construction sites.
So, how will modern encoders address harsh industrial environments?
In 2026, rugged reliable inductive and magnetic encoders will be widely used in these demanding settings. These encoders have the capability to work accurately even when subjected to contaminants such as oil, dirt, and dust, lowering maintenance costs and increasing equipment life.
实现远程监控
Enabling Remote Monitoring and Control
随着工业物联网 (IIoT) 的广泛应用,编码器将使用户能够从任何地点全面了解起重机的运行情况,从而实现远程监控和诊断。作为 2025-2026 年编码器技术的主要发展趋势之一,无线连接将被用于监控起重机的运行情况,并在某些情况下远程解决问题。这将进一步提升安全性和操作灵活性。
With the widespread use of IIoT, encoders will facilitate complete visibility into the operations of cranes from anywhere, enabling remote monitoring and diagnostics. As one of the chief encoder technology trends 2025-26, wireless connectivity will be harnessed for monitoring crane activity and, in some situations, addressing issues remotely. This will further boost safety and operational flexibility.
总结
Wrapping Up
展望2026年,编码器将从简单的运动传感器逐步发展成为智能自动化工具。它们能够提升预测控制、精度和安全性,使其成为现代起重机和提升机不可或缺的组成部分。根据2025-2026年编码器技术发展趋势,它们的重要性在不久的将来只会与日俱增。
As we enter into 2026, encoders will gradually evolve into intelligent automation tools from simple motion sensors. Their ability to boost predictive control, precision, and safety makes them an integral part of modern cranes and hoists, and, as per encoder technology trends 2025-26, their importance will only increase in the near future.
声明:
-文章转载自NIDEC,由爱泽工业翻译,如有侵权,请联系删除!
-如有偏颇,欢迎指正!

沪公网安备31011002006738号